General Operating Procedures

  • Malted barley is cracked in a roller mill. Milled barley is called grist.
  • A grist hopper (optional) can store the milled barley.
  • Hot water (called "liquor") and grist are mixed in the mash tun, producing the mash, which is transferred to the Lauter Tun.
  • The Lauter tun filters a sweet, clear liquid called wort out of the mash and is transferred to the brewkettle.
  • The wort is brought to a rolling boil in the kettle. Some of the hops are added early to provide a mild bitterness. Other hops (finishing hops) are put in later to give a fine aroma.
  • The hot wort is cooled to fermentation temperature by running it through a heat exchanger.
  • A cold liquor tank is occasionally added in warm climates when producing lagers, which require lower fermentation temperatures.
  • Yeast is added to the cold wort in the uni-tank, and fermentation begins.
  • Fermentation is the process by which brewers yeast transforms the sweet wort into a flavorful solution containing alcohol and carbon dioxide. After fermentation, the green beer is aged to develop its final smooth taste.
  • Filtration removes yeast and proteinaceous haze or turbidity.
  • After filtration, the finished beer is stored in a bright beer tank until it is ready to be served.
  • Our brewery will keg and/or bottle the finished product for distribution.
  • At this point, the beer is at the height of its freshness and full of flavor.